Aluminum Formwork
Technical Specifications
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Material Grade: High-strength 6061-T6 Aluminum Alloy.
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Panel Thickness: Standard 4.0mm reinforced panel face.
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System Depth: Standard 65mm design, fully compatible.
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Load Capacity: High load bearing up to 60kN/m² to prevent deformation.
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Surface Treatment: Patented Powder Coating (Anti-stick concrete surface).
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Compliance: Fully certified by CIC (Construction Industry Council) and manufactured under JGJ386-2016 standards.
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Components Included: Wall panels, slab panels, early stripping prop heads, beam panels, and joint angles.
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As the core of vertical structures, these panels are high-pressure extruded for maximum toughness. They feature precise dimensions and high load-bearing capacity (up to 60kN/m²), ensuring a superior concrete finish that eliminates the need for plastering, significantly saving on labor and material costs.
The SUNMAY Aluminium Formwork System is an advanced, fully modular solution for modern concrete construction. This integrated system seamlessly combines Partition Wall Plates, Floor Plates, Beam Bottom Plates, and corner connectors into a complete structural mold. Designed specifically for “monolithic casting” (pouring concrete all at once), it allows walls, floor slabs, columns, and beams to be cast simultaneously. The system delivers extreme architectural accuracy, exceptional structural stability, and a flawless finish for high-rise residential and commercial engineering projects worldwide.
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Meeting Mass Housing Demand: Rapid urbanization has created a huge demand for high-rise buildings and mass housing. Traditional timber (wood) formwork is too slow and inefficient to meet modern project timelines.
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Overcoming Quality Limitations: Traditional construction methods suffer from poor quality control, often resulting in uneven walls and structural errors. A systematic, automated approach is required to guarantee consistency.
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Reducing Heavy Machinery Dependency: Modern construction needs lightweight solutions. Unlike heavy steel or wood systems that require constant crane lifting, this system can be easily handled manually, speeding up work and enhancing safety.
Our high-precision formwork system is highly versatile and widely applied in various reinforced concrete building structures:
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High-Rise Commercial Buildings: Ideal for core walls, pillars, and complex commercial high-rises.
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Multi-Storey Residential Complexes: Perfect for mass housing projects requiring identical floor-to-floor designs.
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Bungalows & Luxury Villas: Suitable for customized residential designs ensuring fine architectural details.
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Civil Developments: Applied in public infrastructure, basements, and various concrete structures.
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Material Grade: High-strength 6061-T6 Aluminum Alloy.
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Panel Thickness: Standard 4.0mm reinforced panel face.
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System Depth: Standard 65mm design, fully compatible.
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Load Capacity: High load bearing up to 60kN/m² to prevent deformation and bulging.
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Surface Treatment: Patented Powder Coating (Anti-stick concrete surface for easy cleaning).
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4-5 Days Fast Cycle: Compatible with the Early Stripping System. Floor panels can be removed within 48-72 hours while support props stay in place, speeding up construction significantly.
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Zero-Plastering Finish: High-precision interlocking joints create a mirror-smooth concrete surface. It completely eliminates the need for expensive traditional plastering and rendering.
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One-Time Casting Profiles: Includes innovative profiles for drip lines (eagle beak), water channels, and structural slopes. These complex shapes are formed during the main pour, preventing future water leakage.
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High ROI & Eco-Friendly: Reusable for 300+ cycles with zero timber waste on site. The system is 100% recyclable, offering high scrap value (around 35%) after project completion.
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Compliance: Fully certified by CIC (Construction Industry Council) and manufactured under JGJ386-2016 standards.
Aluminium formwork is a modern construction system made from high-strength aluminum alloy extrusions. It is a modular, systematically designed framework used to form the cast-in-place concrete structure of a building.
The panels are securely held in position by a simple pin and wedge arrangement system, requiring no heavy external bracing. It is unique because it forms all the concrete elements in a building—including walls, floor slabs, columns, beams, stairs, and window hoods—in exact accordance with the architectural design. The machined metal components have very fine tolerances, which results in highly consistent concrete shapes floor after floor, allowing plumbing and electrical fittings to be prefabricated with perfect fitment.
Unlike traditional wood mold, the largest aluminum panel weighs no more than 22-25 kg, meaning it can be easily hand-carried and erected by a single worker without needing heavy cranes. It is fast, simple, adaptable, and highly cost-effective for modern construction.
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Über uns
Alloy Pro ist Ihr professioneller Partner für Aluminiumlösungen. Mit 15 Jahren Branchenerfahrung haben wir über 300 globale Projekte in den Bereichen Gebäudefassaden, intelligente Türen und Fenster sowie industrielle Aluminiumprofile durchgeführt. Zu unseren Kerntechnologien gehören das deutsche Präzisionsschneiden und die Nano-Oberflächenbehandlung, die die Korrosionsbeständigkeit um 50% verbessert.
Wir bieten Starprodukte wie ultraschmale 2-cm-Rahmenfenster und 1-Stunden-Feuerschutz-Isolierfenster sowie vollständig anpassbare industrielle Aluminiumkomponenten an. Wir haben uns einer nachhaltigen Produktion verschrieben, sind nach ISO 14001 zertifiziert und erreichen eine Aluminium-Recyclingrate von über 95%.
Unterstützt durch unsere selbst aufgebaute internationale Lieferkette bieten wir maßgeschneiderte Lösungen und zuverlässige Lieferungen an Märkte in Europa, Südostasien, Nordamerika und Afrika. Jedes Projekt wird durch einen persönlichen technischen Support, eine 5-10-jährige Produktgarantie und einen 24/7-Kundendienst unterstützt.
Wählen Sie Alloy Pro, um Ihren idealen Raum mit Präzision, Qualität und Verantwortung zu bauen.
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Häufig gestellte Fragen
Q:Do your products have international standard certifications?
Yes. Our system is fully certified by the Hong Kong Construction Industry Council (CIC) and strictly complies with the JGJ386-2016 standard, ensuring premium 6061-T6 material quality and high load safety.
Q:How fast can we finish one floor using your system?
You can achieve a rapid 4-5 days per floor cycle. Thanks to our Early Stripping System, horizontal floor panels can be safely removed within 48-72 hours while support props remain in place.
Q:Do you provide customized 3D design support?
Yes, we provide full 3D formwork layout and impression drawings based on your architectural blueprints. This ensures every single wall panel and floor plate fits 100% perfectly on site before production.
Q:Why is aluminium formwork more cost-effective than timber?
It offers a much higher ROI. The system can be reused for 300+ cycles and creates a mirror-smooth concrete surface that eliminates traditional plastering costs. It also has a high 35% scrap recycling value.
Q: How do you pack the formwork to prevent damage during shipping?
We use heavy-duty steel strapping and professional export pallets, wrapping all aluminum panels with protective film. This ensures the cargo stays solid and secure during sea freight and forklift unloading.
Q: What are your accepted payment terms and standard delivery time?
We typically accept T/T and L/C at sight. Our standard lead time is 20-30 days after drawing confirmation and deposit, ensuring your construction project stays strictly on schedule.
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